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Home > product > Popcorn Production Line > Unmanned Fully Automatic Popcorn Making Production Line Industrial Gas Popcorn Machine
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Company Profile
Shandong Longze Machinery Co., Ltd. is a scientific research, production, sales service in one of the enterprises. Located in the famous dinosaur town - Zhucheng, the company over the years committed to the development trend of the food industry, the traditional hand-workshop processing reform for the automation, standardization of production. Through automation design and manufacturing for enterprises to save manpower, improve production rate, reduce production costs. Service customers include baking fillings fried industry, meat products cooked food processing industry, condiment industry, candy industry, vegetable corn processing industry, hotel supplies and fast food and other food processing industry, providing heating and cooking frying, vacuum concentration, sterilization Disinfection and other series of equipment.
Unmanned Fully Automatic Popcorn Making Production Line Industrial Gas Popcorn Machine
Unmanned Fully Automatic Popcorn Making Production Line Industrial Gas Popcorn Machine
2024-10-18 13:14In todays highly competitive industrial production field, the pursuit of efficient, precise and stable production models has become the key to the development of enterprises. T
Contact Number：+86 13070769155Product Details
In today's highly competitive industrial production field, the pursuit of efficient, precise and stable production models has become the key to the development of enterprises. The industrial unmanned fully automatic popcorn production line we grandly launched has brought a new revolution to the popcorn production industry with its excellent performance and advanced technology.
一. Powerful automation system
1. Automatic oil and syrup system:
The system uses advanced sensors and precise control technology to automatically adjust the amount of oil and syrup according to production needs. Whether it is making original popcorn or special popcorn of various flavors, it can ensure the consistency of the taste of each batch of products. Reduce the error caused by manual operation and improve the stability and reliability of production.
2. Automatic weighing system:
The automatic weighing system accurately weighs the corn kernels to ensure that the weight of the corn kernels meets the applicable standards of the machine. High-precision weighing sensors and advanced control systems can quickly and accurately measure the weight of corn kernels and the weight of popcorn produced in the popcorn machine,
3. Automatic flip out of the pot:
The automatic flip out of the pot function automatically flips the popcorn out of the pot without manual intervention. This innovative design greatly reduces labor intensity and improves production safety. It also reduces the pollution that may be caused by manual operation and ensures the sanitary quality of the product.
二. Efficient production process
1. Popcorn machine:
Our popcorn machine provides two ways of electromagnetic heating and gas heating to meet the needs of different users. Electromagnetic heating has the advantages of high efficiency, environmental protection, and precise temperature control. It can heat up quickly and heat evenly, so that the popcorn is heated evenly and tastes better. At the same time, electromagnetic heating does not produce open flames and exhaust gas, which meets environmental protection requirements.
Gas heating has the advantages of fast heating and low cost. It can reach the required temperature in a short time and improve production efficiency. Moreover, the cost of gas heating is relatively low, which is suitable for large-scale production.
No matter which heating method is chosen, our popcorn machine can guarantee stable production performance and high-quality product output.
2. Conveyor belt conveying:
The conveyor belt conveying system transports popcorn from the popcorn machine to the next process smoothly and quickly to ensure the continuity of production. The speed of the conveyor belt can be adjusted according to production needs to adapt to different production rhythms.
3. Breaking device:
The breaking device can effectively break up the popcorn that sticks together, making the product looser and improving the taste. The high-speed rotating breaking blades and reasonable structural design can quickly separate the sticky popcorn to ensure that each popcorn is independent and complete. The operation of the breaking device is stable and reliable, and will not damage the popcorn. It can be adjusted according to different product characteristics to meet the needs of different users.
4. Bellows cooling:
The bellows cooling system quickly reduces the temperature of the popcorn to prevent overheating and poor taste. Strong wind power and reasonable air duct design can quickly discharge hot air and cool the popcorn to a suitable temperature in a short time. The cooled popcorn is crisper and tastes better. At the same time, it is also prepared for the subsequent packaging process, improving packaging efficiency and product quality.
5. Drum screening:
The drum screening device can screen out unqualified popcorn to ensure product quality. The fine screen and efficient screening mechanism can accurately separate the broken, deformed or non-standard popcorn. The quality of the popcorn after screening is more stable, which improves the market competitiveness of the product. At the same time, it also reduces the production of defective products and reduces production costs.
三. Parameter introduction
We have 2 types of popcorn machines, gas heated and electric induction heated.
1.Gas popcorn machine: 100L,3kw, LPG gas heating, capacity 55kg/h.
2.Induction popcorn machine:
1) 100L, 23Kw, electric induction heating, capacity 75kg/h, temperature monitor & control.
2) 200L, 43Kw, electric induction heating, capacity 130kg/h, temperature monitor & control.
The popcorn production line shortest is 7 meters which can accommodate one popcorn machine. 9 meters can accommodate 2 units,10 meters can accommodate 3 units.
Our industrial Unmanned fully automatic popcorn production line not only improves production efficiency and reduces costs, but also ensures the stability of product quality. Whether it is a large food processing plant or a small business, it can gain huge benefits from it. Choosing our products will make your popcorn production easier, more efficient and of higher quality.
一. Powerful automation system
1. Automatic oil and syrup system:
The system uses advanced sensors and precise control technology to automatically adjust the amount of oil and syrup according to production needs. Whether it is making original popcorn or special popcorn of various flavors, it can ensure the consistency of the taste of each batch of products. Reduce the error caused by manual operation and improve the stability and reliability of production.
2. Automatic weighing system:
The automatic weighing system accurately weighs the corn kernels to ensure that the weight of the corn kernels meets the applicable standards of the machine. High-precision weighing sensors and advanced control systems can quickly and accurately measure the weight of corn kernels and the weight of popcorn produced in the popcorn machine,
3. Automatic flip out of the pot:
The automatic flip out of the pot function automatically flips the popcorn out of the pot without manual intervention. This innovative design greatly reduces labor intensity and improves production safety. It also reduces the pollution that may be caused by manual operation and ensures the sanitary quality of the product.
二. Efficient production process
1. Popcorn machine:
Our popcorn machine provides two ways of electromagnetic heating and gas heating to meet the needs of different users. Electromagnetic heating has the advantages of high efficiency, environmental protection, and precise temperature control. It can heat up quickly and heat evenly, so that the popcorn is heated evenly and tastes better. At the same time, electromagnetic heating does not produce open flames and exhaust gas, which meets environmental protection requirements.
Gas heating has the advantages of fast heating and low cost. It can reach the required temperature in a short time and improve production efficiency. Moreover, the cost of gas heating is relatively low, which is suitable for large-scale production.
No matter which heating method is chosen, our popcorn machine can guarantee stable production performance and high-quality product output.
2. Conveyor belt conveying:
The conveyor belt conveying system transports popcorn from the popcorn machine to the next process smoothly and quickly to ensure the continuity of production. The speed of the conveyor belt can be adjusted according to production needs to adapt to different production rhythms.
3. Breaking device:
The breaking device can effectively break up the popcorn that sticks together, making the product looser and improving the taste. The high-speed rotating breaking blades and reasonable structural design can quickly separate the sticky popcorn to ensure that each popcorn is independent and complete. The operation of the breaking device is stable and reliable, and will not damage the popcorn. It can be adjusted according to different product characteristics to meet the needs of different users.
4. Bellows cooling:
The bellows cooling system quickly reduces the temperature of the popcorn to prevent overheating and poor taste. Strong wind power and reasonable air duct design can quickly discharge hot air and cool the popcorn to a suitable temperature in a short time. The cooled popcorn is crisper and tastes better. At the same time, it is also prepared for the subsequent packaging process, improving packaging efficiency and product quality.
5. Drum screening:
The drum screening device can screen out unqualified popcorn to ensure product quality. The fine screen and efficient screening mechanism can accurately separate the broken, deformed or non-standard popcorn. The quality of the popcorn after screening is more stable, which improves the market competitiveness of the product. At the same time, it also reduces the production of defective products and reduces production costs.
三. Parameter introduction
We have 2 types of popcorn machines, gas heated and electric induction heated.
1.Gas popcorn machine: 100L,3kw, LPG gas heating, capacity 55kg/h.
2.Induction popcorn machine:
1) 100L, 23Kw, electric induction heating, capacity 75kg/h, temperature monitor & control.
2) 200L, 43Kw, electric induction heating, capacity 130kg/h, temperature monitor & control.
The popcorn production line shortest is 7 meters which can accommodate one popcorn machine. 9 meters can accommodate 2 units,10 meters can accommodate 3 units.
Our industrial Unmanned fully automatic popcorn production line not only improves production efficiency and reduces costs, but also ensures the stability of product quality. Whether it is a large food processing plant or a small business, it can gain huge benefits from it. Choosing our products will make your popcorn production easier, more efficient and of higher quality.
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Contact
Address: Zhucheng District ,Weifang City, Shandong Province,China Tel:+86 13070769155 Email: Gussie@loneze.com
Address: Zhucheng District ,Weifang City, Shandong Province,China Tel:+86 13070769155 Email: Gussie@loneze.com
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